磨削表面粗糙度对γ-TiAl合金抗弯强度的影响

为了研究表面加工质量对硬脆性高温合金抗弯性能的影响,对不同磨削表面粗糙度的全片层γ-TiAl(Ti-47.5Al-2.5V-1.0Cr)合金进行了抗弯性能试验,分析了表面粗糙度对其抗弯强度的影响规律。试验结果表明,随着表面粗糙度的增大,全片层γ-TiAl合金的抗弯强度明显降低。结合断裂形貌图分析了全片层γ-TiAl合金组织中裂纹的萌生、扩展及最终发生宏观断裂的方式,全片层γ-TiAl合金裂纹大多起裂于因加工纹理引起的应力集中区域附近的片层间,并优先在层间扩展,最终的断裂形式多为穿层的脆性瞬断。     

表面形态对铝合金表面注射结合性能的影响

通过对铝合金表面进行阳极氧化和偶联剂处理，提出了一种注塑工艺直接成形铝合金聚酰胺复合构件的方法。利用激光共焦扫描显微镜和傅里叶红外(FTIR)光谱仪对经处理过的铝合金表面结构和成分进行了分析，结果表明：铝合金表面粗糙度和偶联剂固化时形成的Si-O-Al、C-N等化学键对界面结合力有重要影响。讨论了阳极氧化工艺参数和偶联剂固化条件对铝合金表面形貌、成分和注塑复合构件力学性能的影响规律，借助扫描电子显微镜(SEM)分析了复合构件拉伸剪切的破坏机理。     

钢板表面花斑缺陷的分析与控制

针对山东钢铁集团莱芜分公司生产的中厚板表面存在的"花斑"缺陷,分析了其成因,通过优化加热工艺、控制加热炉内氧化气氛、降低钢中Si含量、规范除鳞使用等一系列措施,有效提升了钢板的表面质量,存在"花斑"问题钢板的比例由攻关前17%降低为3%。     

Broadband bowtie belt nanoantennas

In this article, we study a linear array of bowtie nanoantennas placed between two metallic strips that can work from 800 to 1420 nm (600 nm linewidth), with an electric field enhancement factor close to 20. We study the dynamical change of the position of the electric field enhancement amongst different elements in the array and, at the same time, the effects of dispersion on the scalability of the array elements. A systematic analysis and methodology to produce an array that can operate over a large bandwidth whilst maintaining the electric field enhancement without significant variation is provided.     

Modeling and surface texturing on surface roughness in machining LaPO4–Y2O3 composite

In this work, lanthanum phosphate with a 20% yttria (LaPO₄/Y₂O₃) composite prepared by an Aqueous Sol–Gel process is machined using an Abrasive Water Jet Machine (AWJM). The machinability of this composite is studied by varying the input parameters namely Jet Pressure (JP), Stand-Off Distance (SOD), and Traverse Speed (TS) on Surface finish. Garnet of 80 mesh size is used as an abrasive with a flow rate of 85?g/min. The microstructural characterization study reveals the presence of new element YPO₄. This element enhances the machinability and reduced porosity in the composite. Microscopy examinations on the machined surface reveals that partial overlapping at low JP, poor surface finish at high JP and SOD, forged deficiency at maximum SOD and TS. The minimum levels of all input parameters are influenced to obtain acceptable Ra. Atomic Force Microscopy (AFM) on the kerf surface shows micro wear track and peaks. The Multiple Regression Analysis (MRA) is developed for Ra to check the adequacy. From the Analysis of Variance (ANOVA), SOD has a significant effect on Ra with a contribution of 53%. The influence of JP and TS on Ra is found to be 31% and 15%, respectively.     

慢刀伺服车削刀具半径定向补偿的分段逼近求解

复杂曲面的慢刀伺服车削加工过程中，采用刀具法向补偿算法会在各个直线轴产生补偿量，加工法向矢量突变的曲面时，这种算法并非最优，将补偿量只应用于负载较低的直线轴却是更优的选择。提出一种基于线段逼近的刀具半径定向补偿数值求解算法来求解定向刀位点，通过半径细分的策略使法向误差收敛。算法实例验证及与相关算法的对比结果显示，该算法适用于点云构成的曲面或分段曲面的刀具半径补偿。     

基于修正等速运动规律的自由曲面多轴加工刀轴序列优化方法

针对自由曲面多轴加工中起始位置处刀具相对工件速度、加速度不为零导致的一定程度刚性冲击现象,提出了一种基于修正等速运动规律的刀轴序列优化方法,通过控制工件坐标系中决定刀具姿态的两个约束角,使之变化遵循修正等速运动规律,获得了切削行上平稳变化的刀轴序列,避免了由于起始位置处刀具相对工件速度、加速度不为零导致刀具不能精准到达后续加工位置的现象。算例分析表明,该方法能产生平稳且光滑的刀轴序列,可一定程度改善机床运动性能,提高加工表面质量。     

Hydrothermal Carbonization of Sewage Sludge: Analysis of Process Severity and Solid Content

Hydrothermal carbonization of sewage sludge was carried out with the aim to evaluate the influence of process severity and initial solid content. Response surface methodology was applied to model yield and C yield responses. Enhanced dewaterability performance was recorded under mild processing conditions. The treatment promoted concentration and immobilization of Pb, Cd, Ni, Zn, and Cu. Variation of the solid content showed a stronger influence than severity on average yield and C yield. Higher heating values (HHVs) and energy retention efficiencies (EREs) of hydrochars obtained at the lowest solid content displayed the lowest values. Hence, the energy requirements of a first dewatering step should be compared with the related improvement in terms of HHV and ERE when sludge is used as feedstock.     

三山岛北部海域金矿大规模海下开采地表岩移预测分析

三山岛北部海域金矿赋存于海平面下,设计生产能力达到12 000t/d,水下开采技术难度大,若矿体开采强度过高、顶柱隔离层保留不足,将可能造成海床沉降变形,引发海水倒灌的风险。根据矿床开采技术条件,在获取有限岩石力学参数条件下,本次采用软件模拟分析了海下矿床上向充填法开采条件下的地表岩移特征。研究结果表明,地表沉降变形最大值分布于矿体上盘区域,随着开采由深部逐渐转入浅部区域,地表沉降变形不断增大,研究建议留设160m顶柱,能够保证海下矿体安全开采。